Friday, September 1, 2017

Wear Resistant Parts: A Compelling Case Of Abrasion Resistant Steel

By Melissa Brown


A versatile solution, tough steel can be tailored to a vast range of industrial applications. The many unique properties it exhibits make it highly suitable to wear parts for the mining and aggregate industry, the military, power plants, truck builders-anywhere or anyone for which / whom corrosion resistance, outstanding impact resistance, and extreme temperature capabilities are important. Steel wear resistant parts are used virtually in every sphere of our life.

It was during these difficult times for metallurgical sciences that new material was identified. Ceramics were remodeled to form a new brand of materials that would sustain the challenging circumstances and come good on most expectations. What's more, the raw material required for this new ceramic was equally cheap, and hence, it was a win-win situation for the manufacturers. This synthetic silicon carbide compound later went on to be named as 'Wear Resistant Ceramic.'

Long-Lasting to Ensure Zero Downtime - Even during your peak production season, it helps reduce lost production time due to worn parts that might otherwise hamper your throughput. They also stand up to repetitive actions like rubbing, scraping, and erosion that tend to wear away material from the surface over time.

Why is a tough, high strength, corrosion resistant material so important for industries like mining and the military? It is because as technology has advanced, so too have machine efficiencies increased. In turn, the need for greater wear resistance has arisen. This is where tough steel enters the picture. Its outstanding ability to endure wear and tear makes it a particularly ideal solution for today's high-speed applications where durability is crucial.

Currently, the tough ceramics are available in various forms. Tungsten, Nitride, Boron, etc. Are some of the available additives in modern ceramics. Some of the typical applications of these ceramics are found in armored vehicles, polishing, forming, and lapping processes in pumps, foundries, jets, etc. Also, general consumption components are now cast and made from tear resistant ceramics to counter for the high replacement costs and downtime expenses.

Is it affordable? Abrasion resistant steel comes in a variety to fit every industrial application and budget. Tensalloy AR400 can be a particularly cost-effective option. It offers excellent abrasion and impact resistance at an economical price without sacrificing an ounce of weldability, formability, toughness or good weathering characteristics. Tensalloy AR 400 is recommended as an alternative to the more costly AR450 in applications where abrasion is not severe yet where a hardness exceeding that of standard A36 plates is needed.

Selecting a reputable steel manufacturer is the most critical step for industrial application providers. They should seek one with a longstanding track record in dependably supplying the type of specialized steel they require. They should also look for one that stands firmly behind its industrial wear products. Pride in manufacturing, one that places emphasis on meeting and exceeding the highest quality standards in the industry, is also a hallmark of distinction for which industrial application providers should be on the lookout for.

In the modern production circles, corporately is not shy on investing big on one-time expenses. However, the Operating Expenditure (OPEX) should justify the investments in the long run. The ceramic can virtually fit into any component and can be modeled accordingly. The product bandwidth varies from the simplest versions of silica to the complicated tungsten ceramics. The future certainly holds adequate business sense for organizations to align themselves with Wear resilient ceramics.




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